Frac Flowback & Produced Water Treatment System

The fracking industry is rapidly expanding. In order for hydraulic fracturing companies to save money, stay competitive, and reduce their environmental footprint, they need to process larger volumes of “Frac Flowback” or “Produced Water”.

Met-Chem can develop a Mobile Frac Flowback Treatment System specially designed for your oil and natural gas drilling needs. It is an excellent option where water is scarce. A Mobile Frac Water Treatment System can:

  • Recycle Produced Water on Site
  • Reduce Disposal Costs
  • Save on Purchasing Fresh Water
  • Eliminate the Hauling of Water and Wastewater

Please Contact Met-Chem today to speak with an expert who will help custom design a Frac Flowback Treatment System to fit your specific waste treatment needs.

Ask Met-Chem about a
Mobile Frac Flowback Treatment System

Build to Your Specifications

Frac Flowback Produced Water Treatment System

Mobile Frac Flowback Treatment System​

Mobile Frac Flowback Wastewater Treament

Frac Mobile Wastewater System Diagram

Benefits of Mobile Frac Flowback Water Treatment

  • Reuse of Flowback Water: Physical and chemical treatment system that reduces suspended solids to acceptable standards for reuse in hydraulic fracturing.
  • Mobile Flexibility: The system easily deployed on site, allowing treatment for multi-well treatments. Easily transport among nearby wells.
  • Removal of Contaminants: TSS (Total Suspended Solids, FOG (Fats, Oils & Greases), bacteria, hydrogen sulfides, chlorides, sulfates, and more.
  • Chemical Treatments: A wide range of coagulants, polymers, and pH adjust allows customization to site specific needs. 
  • Lower Costs: With a mobile treatment system you can treat multiple sites with one system, rather than multiple off-site treatment facilities. You can eliminate or greatly reduce the need to purchase fresh water, disposal costs, the hauling of produced water, and operator maintenance. 
  • Automated System:  The control panel will automate most of the process. This includes turning the mixer on and off in timed intervals, monitoring the pH, adding chemistry, tank level controls, and filter press automatic pumps controls.  This allows the mobile treatment to run at an optimum efficiency creating dryer filter cakes, reducing disposal costs, reducing operator time and increasing the life of your filter cloths and feed pumps.
Filter Presses

1000mm Filter Press

15 to 50 Cu. Ft

  • Automatic Hydraulic
  • 19 to 63 Gasketed Filter Plates 

1200mm Filter Press

30 to 150 Cu. Ft

  • Automatic Hydraulic
  • 25 to 124 Gasketed Filter Plates 

1500mm Filter Press

100 to 300 Cu. Ft

  • Automatic Hydraulic
  • 51 to 151 Gasketed Filter Plates 
Recently Viewed Products

Mobile Oil & Gas Wastewater Treatment System

Options and Features - Mobile Wastewater Treatment

Treatment Tank

Wastewater created during the day can be held in a holding tank. When you are ready to treat your wastewater the operator will turn the system on and pump the wastewater from the holding tank into the treatment tank. The treatment tank will have high level controls, if reached, the pumps feeding the treatment tank will be automatically shut off. 

Control Panel

If needed, you can add a control panel. The Control Panel will operate the entire process. This includes turning the mixer on and off in timed intervals, monitoring the pH, adding chemistry, and notifying the operator when the batch is complete and they can begin to run the filter press. The controls can also be run in hand mode for manual treatment.

Clarifiers

Depending on your specific needs, Met-Chem can mount an Inclined Plate Clarifier, and/or an Oil Water Separator to the trailer in order treat any wastewater before it is sent to the Filter Press for sludge dewatering.

Chemistry

Met-Chem can customize any chemistry (including Polymer and Coagulant) you need to treat produced water contaminants. 

Cat Walk

The Mobile Frac Treatment System can be outfitted with a complete cat walk system to have easy access to the Filter Press, Chemical Tanks, Treatment Tank, and Control Panel.

Sludge Conveyor Belt

Met-Chem can install a sludge conveyor belt to easily collect and dispose of cake sludge.

Contact

Met-Chem

Contact Met-Chem to custom design a system to fit your specific wastewater treatment needs.

Filter Press Features

Met-Chem can manufacture a new filter press to Recycle Your Wastewater into fresh reusable water. Each Filter Press will be designed to your specifications. The manifold and piping can be constructed using, but not limited to CPVC, Carbon Steel, or Stainless Steel. As your business grows, our filter presses can be expanded by adding additional filter plates, reducing the need to purchase new costly equipment.

  • Plumbing can be built using CPVC, Carbon Steel, or Stainless Steel.
  • Filter Cloths with Your Specified CFM or Micron Rating
  • Sizeable and Expandable
  • Air Driven Hydraulic Closing Pump with Pressure Gauge on Automatic Units
  • 2 Stage Hand Pump on Manual Units
  • Heavy Duty Hydraulic Cylinder for Opening and Closing of Press
  • Polypro Gasketed Recessed Plates for a Leak Free Operation
  • Air Blown Manifold Piping for Air Drying Filter Cakes
  • Air Line Filter, Oiler, Regulator and Gauge on Automatic Units

Start-up and Installation

Met-Chem can offer start-up and installation as an additional option.  We can provide full support as you get your system up and running.  We have installation technicians and technical representatives that we can send to your facility to make sure the system is running as it should.

  • Design and build the equipment to your specifications
  • Load, ship, and unload equipment
  • Install the equipment in your facility
  • Electrical and plumbing connections
  • Train employees
  • Troubleshoot any issues and solve any equipment/installation troubles

All units and systems are complete with manuals and telephone support.  However, if you need someone to come to your facility, we will be happy to quote you on that as well. 

Inquire about a Produced Water Treatment System

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