Zero Liquid Discharge (ZLD) | Systems & Technology

What is Zero Liquid Discharge?

Zero Liquid Discharge (ZLD) is a wastewater treatment process in which all wastewater is either recycled or evaporated, thus leaving zero liquid waste to be discharged. The purpose of a Zero Liquid Discharge System is to produce clean reusable water and safely dispose of wastewater. Thus, minimizing disposal costs, and reducing your environmental footprint.

A Zero Liquid Discharge (ZLD) System Saves Money.

Achieve Zero Liquid Discharge

Every industry produces different types of wastewater each with unique challenges. Met-Chem has the expertise, experience, and technology to treat a wide variety of wastewater. Achieving Zero Liquid Discharge is accomplished through water purification, evaporation, and sludge dewatering. Met-Chem offers various systems for water purification including Ultrafiltration (UF), Reverse Osmosis (RO), and Deionization (DI). Met-Chem manufactures both Thermal Evaporators and Atmospheric Evaporators. Sludge dewatering is handled by a Met-Chem Filter Press

Zero Liquid Discharge System & Design

Met-Chem can design and manufacture a complete Zero Liquid Discharge System for your company. Please contact Met-Chem to discuss preliminary planning, environmental goals, feasibility, and ROI.

Ask Met-Chem about a
Zero Liquid Discharge System

Zero Liquid Discharge

Main Industries

Zero Liquid Discharge System with Reclaimed Water

Zero Liquid Discharge System

How does a ZLD System with Reclaimed Water Work?

Specific Industrial Wastewater Treatment will vary greatly. Met-Chem can design a Zero Liquid Discharge System to fit your needs.

Pretreatment

The first step in achieving Zero Liquid Discharge is to pretreat the wastewater if required. This may be needed to remove certain toxins, and reduce the number of Total Suspended Solids (TSS). This step will also help to preserve the life of the Reverse Osmosis (RO) or Ultrafiltration (UF) membranes.

Water Purification

In this step, the wastewater is purified to the level of reuse. Some industries require ultra-pure water (UPW), and other industries only require potable water. Met-Chem will purify the water to the level your company needs.

Evaporation

Any wastewater that cannot be purified will be transferred to a holding tank to be processed.  The wastewater is pumped into a heated tank system where the evaporator will evaporate the water. The wastewater will concentrate. The concentrated slurry will then be pumped into a Filter Press to capture the solids. The filter press will also keep the heated tank clean and provide a seamless operation. 

Solids Removal

In the final step, the filter press will capture solids, and return the remaining liquid for evaporation. The solid waste is discharged into a Sludge Cart where it can be properly disposed of in a landfill. In some cases, the solids can be sold or processed for reuse.

Zero Liquid Discharge Technology

Met-Chem can manufacture a Zero Liquid Discharge Treatment System. The Evaporator and Heated Tank System can be manufactured with a gas-fired burner, steam coil or electric heater. Each Filter Press will be designed to your specifications. The manifold and piping can be constructed using, but not limited to CPVC, Carbon Steel, or Stainless Steel. As your operation grows, our filter presses can be expanded by adding additional Filter Plates, reducing the need to purchase new costly equipment.

Evaporator

An Atmospheric Evaporative Tank is an excellent solution for wastewater reduction and Water Evaporation. It is free of complicated machinery and chemistry, and it can actually save you money.

Those looking for the greatest evaporation rates at a given temperature will choose an atmospheric evaporator for its high efficiency.

Dewatering of waste solutions can save the users of evaporative tanks thousands of dollars in disposal costs. Where the need is for only 3 to 4 gallons of evaporation per hour, no added heat is required. Heat for evaporation is taken from the room.

Filter Presses

470mm Filter Press

1 to 5 Cu. Ft

  • Automatic or Manual Hydraulic
  • 5 to 29 Gasketed Filter Plates 

630mm Filter Press

2 to 10 Cu. Ft

  • Automatic or Manual Hydraulic
  • 7 to 34 Gasketed Filter Plates 

800mm Filter Press

5 to 30 Cu. Ft

  • Automatic Hydraulic
  • 10 to 60 Gasketed Filter Plates 

Filter Press Features

  • Plumbing can be built using PVC, CPVC, carbon steel, stainless steel, etc.
  • Filter Cloths with Your Specified Micron Rating
  • Sizeable and Expandable
  • Air Driven Hydraulic Closing Pump with Pressure Gauge on Automatic Units
  • 2 Stage Hand Pump on Manual Units
  • Heavy Duty Hydraulic Cylinder for Opening and Closing of Press
  • Polypro Gasketed Recessed Plates for a Leak Free Operation
  • Air Blown Manifold Piping for Air Drying Filter Cakes
  • Air Line Filter, Oiler, Regulator and Gauge on Automatic Units

Contact

Met-Chem

Contact Met-Chem to learn more how a filter press can be used for your business.

Reverse Osmosis System Features

  • Modular systems can be expanded to meet future requirements
  • Systems can be adapted to almost any car wash layout
  • Liquid filled gauges assure pulse-free readings and long gauge life
  • Line-mounted flow meters
  • Computerized system design
  • Rotary vane pumps, the industry standard for trouble-free service, efficiency and corrosion resistance
  • Pressure relief valves
  • Custom Control systems
  • Needle valves for precise flow and pressure control
  • All gauges, meters and controls are mounted next to the control panel for ease of operation
  • Feed-water solenoid valve, shuts off feed-water when system is not operating
  • Low-pressure switch, protects the pump from cavitation and damage caused by inadequate inlet pressure
Large Volume RO Systems
Our Large Volume RO Systems are designed to purify 18,000 to 270,000 gallons per day of water reliably and at an affordable price.
Reverse Osmosis
Our Small to Medium Volume RO Systems are designed to purify 275 to 11,400 gallons per day of water reliably and at an affordable price.

Start-up and Installation

Met-Chem can offer start-up and installation as an additional option.  We can provide full support as you get your system up and running.  We have installation technicians and technical representatives that we can send to your facility to make sure the system is running as it should.

  • Design and build the equipment to your specifications
  • Load, ship, and unload equipment
  • Install and rig equipment in your facility
  • Electrical and plumbing connections
  • Train employees
  • Debug any issues and solve any equipment/installation troubles

All units and systems are complete with manuals and telephone support.  However, if you need someone to come to your facility, we will be happy to quote you on that as well. 

Evaporator
  • Great Evaporation Rates
  • Low Operating Costs
Filter Presses

470mm
Filter Press

1 to 5 Cu. Ft

  • Automatic or Manual Hydraulic
  • 5 to 29 Gasketed Filter Plates 

630mm
Filter Press

2 to 10 Cu. Ft

  • Automatic or Manual Hydraulic
  • 7 to 34 Gasketed Filter Plates 
Reverse Osmosis Systems

Our Small to Medium Volume RO Systems are designed to purify 275 to 11,400 gallons per day of water reliably and at an affordable price.

Our Large Volume RO Systems are designed to purify 18,000 to 270,000 gallons per day of water reliably and at an affordable price.

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Wastewater Treatment Systems

Atmospheric
Evaporators

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(RO)

Ultrafiltration
(UF)

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